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ZHG
Jiangsu Jinling Drying
841939990
SUS304/SUS316L/2205 ETC
Changzhou,Jiangsu,China
CE,ISO 9001: 2008,ISO 10004
Customized
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Product Description
A vacuum conical dryer is a specialized type of drying equipment commonly used in industries that require gentle and efficient drying of heat-sensitive materials. It consists of a conical-shaped chamber that facilitates uniform drying through the use of vacuum conditions. The vacuum helps to reduce the boiling point of solvents, preventing degradation of the material being dried.In operation, the product is typically placed inside the conical vessel, which is then sealed and subjected to vacuum pressure. Heat is applied indirectly, usually through a jacket surrounding the vessel, and as the solvent evaporates, it is removed via the vacuum system. The conical shape aids in better mixing and ensures efficient heat transfer across the material.Vacuum conical dryers are used for drying powders, granules, and pastes in industries such as pharmaceuticals,chemicals, food processing, and cosmetics, where preserving the integrity of the material is crucial. The process allows for controlled drying, minimizing product loss and enhancing product quality.
Delivery of Vacuum Conical Dryer
Large capacity of Vacuum Conical Dryer
The vacuum conical dryer has several key features that make it particularly effective for drying heat-sensitive materials in various industries. Here are some of the primary features:
The conical design of the drying chamber promotes effective mixing and uniform heat distribution, ensuring even drying of the product.
The use of vacuum conditions lowers the boiling point of solvents, allowing materials to dry at lower temperatures. This is crucial for preventing the degradation of sensitive products.
The dryer typically uses jacketed walls for indirect heating, reducing the risk of direct heat damage to the material. This is particularly useful when dealing with delicate compounds.
Many vacuum conical dryers come equipped with a rotating or stationary agitator, which helps to continuously mix the material during the drying process. This prevents clumping and ensures even moisture removal.
The vacuum system includes provisions for solvent recovery, where evaporated solvents are condensed and returned to the system. This not only improves efficiency but also supports environmental sustainability.
The drying chamber is completely sealed, ensuring that volatile compounds or solvents are contained within the system, preventing any contamination or loss of product.
Precise control over temperature and pressure is possible, allowing operators to adjust the drying process according to the specific properties of the material being dried.
The design minimizes the formation of hot spots and ensures a consistent drying rate, reducing the risk of over-drying or under-drying the material.
Vacuum conical dryers are versatile and can handle a wide variety of materials, including powders, granules, slurries, and pastes, making them useful across various industries like pharmaceuticals, chemicals, food, and cosmetics.
Compared to other drying methods, vacuum conical dryers often have a more compact and space-efficient design, making them ideal for facilities with limited space.
These features make vacuum conical dryers particularly suitable for industries where product quality and safety are of utmost importance.
The structure of a vacuum conical dryer is designed to optimize the drying process, ensuring efficiency, uniformity, and safety. The key components of the structure include:
The main feature of the vacuum conical dryer is its conical shape. This shape aids in better mixing, heat distribution, and the flow of the material.
The chamber is typically made of high-quality stainless steel, ensuring durability, resistance to corrosion, and ease of cleaning.
The size can vary depending on the batch size and the specific drying needs, but it is generally compact to fit within industrial facilities.
The vacuum pump is responsible for creating the low-pressure environment within the drying chamber. This is essential for lowering the boiling point of the solvent and ensuring that moisture can evaporate at lower temperatures.
Controls the level of vacuum pressure inside the chamber, allowing for precise control of the drying conditions.
Vaporized moisture or solvents are removed via the vacuum pump and then condensed in a separate chamber or condenser to allow for solvent recovery.
Surrounds the conical chamber and is used for indirect heating. The jacket is typically filled with steam or hot water, transferring heat to the chamber walls.
The jacket is equipped with temperature sensors and regulators to maintain the ideal temperature for drying, ensuring that the material is not overheated.
The agitator can either be a rotating paddle or a stationary shaft with mixing blades. It ensures constant movement of the material inside the conical chamber, preventing clumping or uneven drying.
The agitator is powered by an electric motor, which controls the speed of mixing. This can be adjusted depending on the material being dried and the desired consistency.
The material to be dried is introduced into the drying chamber via a feeding port. This is usually designed for easy loading and unloading.
The chamber is tightly sealed to maintain the vacuum, and the inlet may have a hatch or lid that ensures no leakage of air or solvents during the drying process.
After the drying process is complete, the dried material is discharged through a valve or outlet located at the bottom or side of the conical chamber.
Depending on the design, the material is either manually removed or discharged using pneumatic or mechanical systems to facilitate easy unloading.
The vaporized solvent or moisture is extracted via the vacuum pump and directed to a condensation system. This system cools the vapor into a liquid, allowing for the recovery of solvents and minimizing waste.
The recovered solvent or moisture is stored in a separate tank, from where it can be reused or disposed of according to regulations.
The dryer is equipped with a control panel that allows the operator to monitor and adjust parameters such as temperature, pressure, vacuum level, and mixing speed.
Many vacuum conical dryers come with automated features, where certain drying parameters can be pre-programmed, ensuring consistent operation.
Ensures that the system does not exceed safe pressure levels, protecting both the equipment and the operator.
In industries dealing with volatile substances, components may be designed to be explosion-proof, ensuring safety during operation.
Some dryers are equipped with emergency shut-off systems that can be triggered in case of malfunction or hazard.
The entire system is supported by a sturdy frame and base structure, often mounted on vibration-damping supports to reduce any mechanical stresses during operation.
The jacket and possibly the conical chamber itself may be insulated to retain heat and improve energy efficiency.
(primary vessel)
(vacuum pump, vacuum valve, condenser)
(steam or hot water)
(rotating blades or paddles)
(temperature, pressure, vacuum)
(pressure relief, explosion-proof)
(structural foundation)
The entire structure is designed for efficiency, safety, and ease of use, enabling effective drying of sensitive materials while maintaining control over the drying process.
The vacuum conical dryer is widely used across various industries due to its ability to dry heat-sensitive materials efficiently while maintaining product quality. Here are some of the primary applications:
Many APIs are sensitive to heat, and vacuum conical dryers help remove solvents and moisture at low temperatures, preserving the potency and integrity of the compound.
Used for drying granules, powders, and other pharmaceutical intermediates where uniformity and minimal product loss are essential.
The system is excellent for recovering solvents used in pharmaceutical processes, helping to maintain both safety and sustainability.
Used in drying a wide range of chemical products such as resins, polymers, and solvents that need to be evaporated under controlled conditions.
The dryer helps dry catalysts, fine chemicals, and specialty chemicals that may be sensitive to excessive heat or moisture.
The conical dryer is also effective in drying powder coatings and paints, preventing clumping and ensuring the consistency of the product.
Ideal for drying heat-sensitive foods like fruits, vegetables, and dairy products, while retaining the nutritional value and flavor.
Used to dry herbs and spices without causing significant loss of aroma or essential oils.
Used in the production of instant soups, sauces, and other convenience foods that require quick drying at controlled temperatures.
Commonly used in the production of cosmetic powders, such as face powders, blushes, and eyeshadows, where moisture content must be reduced without compromising texture.
Used to dry heat-sensitive ingredients like essential oils, natural extracts, and fragrances to ensure they retain their potency and fragrance.
Applied for drying biomass, fermentation by-products, and other biotechnological products without compromising their active properties.
For sensitive enzymes and proteins used in biotechnology applications, vacuum conical dryers help preserve their structure and activity by minimizing heat exposure.
Vacuum conical dryers are used in waste treatment processes to recover solvents and moisture from chemical or industrial waste streams.
The dryer can also be used in the treatment of sludge from industrial processes, helping to reduce waste volume while minimizing environmental impact.
Used to remove moisture from polymers and plastics, preventing issues like hydrolysis or degradation during the production of plastic products.
The vacuum conical dryer can also be used to dry resins and polymer precursors that are sensitive to heat and need to be dried in controlled conditions.
For drying dyes and pigments used in the textile, printing, and coatings industries. The process helps retain color intensity and consistency.
Used for drying volatile aromatic compounds where preserving chemical integrity is critical.
In the production of lithium-ion batteries, vacuum conical dryers are used to dry the electrode materials and solvents used in the battery's construction, ensuring optimal performance and stability.
Used for drying solids or sludges generated during wastewater treatment processes. It helps in reducing the volume of waste and facilitates easier disposal or further processing.
Used to dry fabrics and textile fibers after dyeing and finishing, especially for heat-sensitive materials that could be damaged by traditional drying methods.
The low-temperature environment preserves sensitive materials and prevents degradation.
The conical shape and agitation ensure even drying of materials, minimizing the risk of over-drying.
The vacuum system allows for the efficient recovery of solvents, reducing waste and improving sustainability.
Precise control over vacuum pressure and temperature ensures optimal drying conditions for a variety of applications.
The system is designed to work at lower temperatures, reducing energy consumption while maintaining high-quality drying.
In summary, the vacuum conical dryer is extremely versatile and is essential in industries where heat-sensitive materials must be dried with precision and care.
Pre-service:
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents meet customer’s requirements.
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely
1. Q: Jiangsu Jinling Drying Technology Co., Ltd is a manufacturer, trading company or a third party?
A: We are a manufacturer, Our company established in 2000.
2. Q: Where is your factory located?
A: Jinling is located in Changzhou city, Jiansu province, China. it is In the middle of Shanghai and Nanjing.
3. Q: How can I go to your factory?
A: You can fly to shanghai Pudong or Hongqiao international airport directly, then take the high speed train to Changzhou station (just 1 hour from Shanghai to Changzhou by High Speed Train) and we arrange to pick you up at Changzhou station/Changzhou Bei Station to go to our company. Jinling company is around 30km away from Changzhou station.
If you are in China now, you can fly to Changzhou Benniu airport, or take train or bus to Changzhou city directly .
We sincerely welcome to visit our company at any time.
Lydia Shen
Email:lydia.shen@jinlingdry.com/lydia@jinlingdry.com
Whatapp:+8613776858224
Wechat:1024628175
