Reaction Tank
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Reaction Tank

Reaction Tank: Applications and Key Features
Reaction tanks are essential in pharmaceutical, chemical, food, and light engineering industries for processes like hydrolysis, neutralization, crystallization, distillation, and evaporation. They feature anchor, frame, and paddle mixing mechanisms, mechanical sealing, and various heating/cooling systems (steam, electric, thermal oil). Customizable, resistant to acids, alkalis, high temperatures, and corrosion, these tanks are versatile and durable for modern industrial needs.

  • Jiangsu Jinling Drying

  • 841939990

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Product Description

Versatility of the Reaction Tank in Industrial Applications

The Role of Reaction Tanks in Key Industries

Pharmaceutical Industry

In the pharmaceutical industry, reaction tanks are used for processes such as crystallization and distillation. Their ability to handle complex chemical reactions while maintaining high safety and quality standards makes them a key component in pharmaceutical production lines.

Chemical Industry

The chemical industry benefits from reaction tanks in critical processes like hydrolysis and neutralization. The tanks' resistance to acids, alkalis, and high temperatures ensures durability and reliability in demanding chemical environments.

Food Industry

In the food industry, reaction tanks support processes like evaporation and distillation, helping maintain product quality while adhering to strict safety standards.

Light Engineering Industry

Reaction tanks are used in the light engineering industry for various production processes, offering reliability and flexibility to meet diverse production needs.

Key Features of the Reaction Tank

Advanced Mixing Mechanisms in Reaction Tanks

Anchor Mixing for High-Viscosity Materials

Anchor mixing is ideal for high-viscosity materials, ensuring uniform mixing even in challenging conditions. The anchor-shaped blades provide effective agitation to achieve the desired results.

Frame Mixing for Medium-Viscosity Materials

Frame mixing is suitable for medium-viscosity materials. Its design ensures consistent and precise mixing, which is crucial for maintaining product quality.

Paddle Mixing for Low-Viscosity Materials

Paddle mixing is perfect for low-viscosity materials. Its energy-efficient design delivers thorough and consistent mixing, making it a popular choice for many industries.

Sealing Mechanism in Reaction Tanks

Mechanical Sealing for Safe Operations

The reaction tank uses a mechanical sealing system to prevent leaks and ensure a safe and sealed environment. This feature is crucial for handling hazardous or volatile substances during production.

Efficient Heating and Cooling Systems in Reaction Tanks

Jacket Structure for Uniform Temperature Control

The jacket structure provides efficient and uniform heating or cooling for the reaction tank. It is commonly used in processes requiring precise temperature control.

Semi-Tube Structure for Fast Thermal Adjustments

The semi-tube design ensures fast and effective heat transfer, making it ideal for processes that demand rapid thermal adjustments.

Coil Structure for Compact and Efficient Heat Transfer

The coil structure offers compact and efficient heating or cooling. This design is especially beneficial for applications with limited space or specific thermal requirements.

Heating Methods for Reaction Tanks

Steam Heating for Large-Scale Operations

Steam heating is an energy-efficient method, providing consistent and reliable heat distribution for large-scale industrial operations.

Electric Heating for Precise Temperature Control

Electric heating offers precise temperature control, making it suitable for processes where accuracy is essential.

Thermal Oil Heating for High-Temperature Applications

Thermal oil heating is ideal for high-temperature applications, providing stable and consistent heat over extended periods.

Customizable Design Options for Reaction Tanks

Tailored Mixing Mechanisms for Specific Needs

The reaction tank can be customized with various mixing mechanisms like anchor, frame, or paddle mixing, depending on the material viscosity and production requirements.

Sealing and Heating System Customization

Clients can choose the most suitable sealing and heating systems based on the nature of their processes, ensuring optimal performance in diverse industrial applications.

Durability and Resistance of Reaction Tanks

Acid and Alkali Resistance for Harsh Chemical Environments

The reaction tank is constructed with materials that offer high resistance to acidic and alkaline substances, ensuring durability in challenging chemical environments.

High-Temperature Resistance for Heat-Intensive Processes

Its robust construction allows the reaction tank to withstand high temperatures, ensuring reliable performance in heat-intensive processes.

Corrosion and Wear Resistance for Longevity

The tank is designed to resist corrosion and wear, enhancing its longevity and reducing maintenance costs in industrial operations.

Conclusion: The Essential Role of Reaction Tanks in Industrial Processes

The reaction tank is a versatile and essential tool for industrial processes such as hydrolysis, neutralization, and crystallization. With advanced mixing mechanisms, efficient heating and cooling options, and customizable designs, it meets the diverse needs of industries such as pharmaceuticals, chemicals, food processing, and light engineering. Its durability and adaptability make it an invaluable asset for modern production facilities.

Model

FYG100

FYG200

FYG500

FYG1000

FYG1500

FYG2000

FYG2500

FYG3000

FYG4000

FYG5000

Volume(L)

100

200

500

1000

1500

2000

2500

3000

4000

5000

Nominal Diameter (mm)

500

600

800

1000

1200

1200

1400

1400

1500

1600

Nominal Pressure in The Kettle (MPa)

0.25~0.5

Nominal Pressure in The Jacket (MPa)

0.30

Motor Power (kW)

1.1

1.5

2.2

4.0

4.0

4.0

5.5

5.5

5.5

7.5

Blending Rotation Speed (r/min)

85

Vessel Type

Class I pressure vessels


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