English
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LPG
Jinling dryer
8419399090
SUS304,SUS316L,ETC
food,chemical,pharmaceutical,ceramic industries etc
changzhou,jiangsu
CE,ISO 9001: 2008,ISO 10004
customized
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Product Description
Our industrial spray drying equipment employs advanced atomization technology to rapidly convert liquid feedstocks into uniform, fine-quality powders. Engineered for continuous operation in food, pharmaceutical, chemical, and ceramic manufacturing, these systems deliver exceptional thermal efficiency, product consistency, and process reliability for diverse drying applications.
Jinling Dryer As a professional spray dryer manufacturer which with more than 25 years experience of producing different kinds dryer machines.Spray dryers are widely used industrial drying systems designed to convert liquid solutions, suspensions, or slurries into dry powder through rapid hot-air contact.
A spray dryer is a thermal drying machine that atomizes liquid feed into fine droplets and dries them instantly in a hot air stream.
The result is a free-flowing powder with controlled particle size and moisture content.
The spray drying process includes atomization, hot air contact, moisture evaporation, and powder collection.
Liquid feed is atomized into micron-sized droplets using:
-High-pressure spray nozzle
-Two-fluid nozzle
-Rotary centrifugal atomizer
This step directly affects particle size distribution and drying efficiency.
Heated air enters the drying chamber in co-current or counter-current flow, ensuring:
-Rapid evaporation
-Minimal heat damage
-Uniform drying conditions
We supply multiple types of industrial spray dryers to meet different material and capacity requirements.
-Rotary atomizer spray dryer
-Suitable for large-scale continuous production
-Uniform particle size and high output
-High-pressure pump atomization
-Ideal for viscous liquids and emulsions
-Compact spray drying structure
-Compressed air atomization
-Best for laboratory and pilot spray dryers
-Precise particle size control
Lab and pilot spray dryers are designed for:
-R&D testing
-Small batch production
-Process optimization before industrial scale-up
Our spray drying machines are widely used across multiple industries.
-Milk powder spray dryer
-Coffee and beverage powder drying
-Flavor and enzyme spray drying
-API drying
-Herbal extract powder production
-Microencapsulation spray drying
-Detergent powder spray dryer
-Pigments and catalysts drying
-Polymer and resin spray drying
-Sludge spray dryer
-Waste liquid drying system
-Zero-liquid-discharge spray dryer solutions
-Rapid drying within seconds
-Low energy consumption
-High powder recovery rate
-PLC automatic control
-Precise inlet & outlet temperature control
-Stable product quality
-Stainless steel spray dryer construction
-Explosion-proof spray dryer options
-Tailor-made capacity and layout
-SS304 / SS316L contact parts
-GMP-compliant spray dryer design
-CE-certified spray drying equipment
-Small spray dryer: 5–50 kg/h
-Medium industrial spray dryer: 50–500 kg/h
-Large spray drying plant: 500+ kg/h
-Electric heating spray dryer
-Steam heating system
-Gas-fired hot air generator
| Item | Parameter |
|---|---|
| Equipment Type | Centrifugal / Pressure / Two-Fluid Spray Dryer |
| Water Evaporation Capacity | 5 – 10,000 kg/h |
| Inlet Air Temperature | 140 – 300 °C |
| Outlet Air Temperature | 60 – 120 °C |
| Feed Flow Rate | 5 – 10,000 L/h |
| Atomization Method | Centrifugal Disc / High-Pressure Nozzle / Two-Fluid Nozzle |
| Atomizer Speed (Centrifugal) | 8,000 – 25,000 rpm |
| Spray Disc Diameter | 50 – 200 mm |
| Product Particle Size | 5 – 300 μm (adjustable) |
| Moisture Content of Final Product | ≤ 5% (customizable) |
| Heating Source | Electric / Steam / Gas / Diesel |
| Airflow System | Open Loop / Closed Loop |
| Drying Chamber Material | SUS304 / SUS316L Stainless Steel |
| Cyclone Material | Carbon Steel / Stainless Steel |
| Product Collection Rate | ≥ 95% |
| Control System | PLC + Touch Screen |
| Power Supply | 220V / 380V / 415V, 50/60Hz |
| Installed Power | 10 – 500 kW |
| Noise Level | ≤ 85 dB |
| Dimensions (L×W×H) | Customized by capacity |
| Application | Food, Chemical, Pharmaceutical, Ceramic, Detergent, Extracts |
| Optional Configuration | Bag Filter, Wet Scrubber, CIP System, Explosion-Proof Design |
-Years of spray drying technology experience
-Global installation references
-Reliable after-sales support
-Process design & engineering
-Equipment manufacturing
-Installation and commissioning
We export spray dryer systems worldwide and provide:
-Online technical support
-Spare parts supply
-Operator training
Q1: What are the main factors in choosing between a rotary atomizer and a pressure nozzle?
-The choice depends on your product goals. Rotary atomizers generally produce finer, more uniform powders and handle a wider range of feed viscosities and capacities. Pressure nozzles are preferred for coarse, dense powders, lower investment cost, and simpler designs. We offer test trials to determine the optimal method for your material.
Q2: Can you dry materials containing organic solvents?
-Yes. We design closed-cycle spray dryers where the solvent is evaporated, condensed, and recovered for reuse. The system operates under an inert atmosphere (N₂), making it safe for flammable solvents and oxygen-sensitive products. This is common in pharmaceuticals, chemicals, and fine ceramics.
Q3: How is particle size controlled in a spray dryer?
-Particle size is primarily determined at the atomization stage. Key control parameters are: atomizer speed (rotary), nozzle pressure, feed solid content, and viscosity. Secondary factors like air flow and temperature also influence final size. Our systems provide precise control over these variables for repeatable PSD.
Q4: What is the typical lead time for a custom spray dryer?
-For a standard configuration, lead time is 2 months from order to delivery. For large, fully customized systems (e.g., closed-loop, aseptic), lead time can be 3 months. Pilot plant units are often available for faster delivery or rental.
Q5: Do you offer pilot testing and scale-up services?
-Absolutely. We strongly recommend pilot-scale trials in our process laboratory. This determines optimal parameters, predicts final product quality, and guarantees successful industrial scale-up. We provide comprehensive test reports and a guaranteed performance scale-up factor.
Looking for a reliable spray dryer supplier or a custom spray drying solution?
Contact us today to get a professional quotation and technical support for your spray dryer project.
Lydia Shen:
Email:lydia@jinlingdry.com
Whatasapp:+86 13776858224
