English
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LPG-5
Jinling Dryer
8419399090
SUS304/SUS316L/ ETC
food fertilizer, chemical, pharmaceutical etc
Changzhou,Jiangsu,China
CE,ISO 9001: 2008,ISO 10004
5-15KG/H
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Product Description
A lab scale spray dryer is a small-scale system that simulates industrial spray drying processes in a laboratory environment. It allows researchers to optimize formulations, reduce development time, and test heat-sensitive materials efficiently. The system is ideal for converting liquids into powders while maintaining product qualityand stability.
Maintains stable inlet and outlet temperatures to ensure high-quality drying of sensitive materials.
Flexible control of atomization airflow and feed rate allows for consistent particle size distribution.
Space-saving design suitable for laboratory research, universities, and R&D centers.
Ensures minimal sample loss and maximizes powder recovery with advanced cyclone separation technology.
Simplifies maintenance and improves workflow, making it ideal for multiple experiments.
-Spray drying of APIs and active pharmaceutical ingredients
-Microencapsulation of proteins and enzymes
-Vaccine formulation development
-Controlled drug delivery research
-Drying flavors, extracts, and nutraceuticals
-Food ingredient research and pilot testing
-Functional powders and protein formulations
-Drying polymers, chemical reagents, and nanomaterials
-Laboratory-scale material testing and process development
The spray drying process begins with feeding liquid material into the drying chamber, where it is atomized into fine droplets. These droplets are instantly dried by hot air, forming uniform powder particles. The powder is then separated and collected using a cyclone or filter system.
Ensures uniform droplet size for consistent drying and product quality.
Hot air rapidly evaporates moisture, preserving heat-sensitive compounds.
Efficient cyclone separation minimizes powder loss and ensures reproducibility.
| Comparison Item | Lab Spray Dryer | Industrial Spray Dryer |
|---|---|---|
| Application | R&D, lab testing, pilot production | Large-scale continuous production |
| Processing Capacity | Small batch | High-volume output |
| Material Consumption | Low | High |
| Equipment Size | Compact, bench-top | Large industrial setup |
| Temperature Control | Highly precise | Stable for mass production |
| Particle Size Control | Excellent for testing | Consistent bulk output |
| Cleaning & Changeover | Fast and easy | Time-consuming |
| Operating Cost | Low | High |
| Best Use Case | Process optimization, formulation testing | Mass production |
Capacity: 5KG/H (lab scale,also can customized)
Inlet Temperature: 150–250°C
Atomization Type: Two-fluid nozzle or rotary atomizer
Material of Construction: Stainless steel 304 / 316
Power Supply: 220V / 380V options/Depends on customer power supply
Dimensions: Compact bench-top footprint
Control System: Digital temperature and airflow controller
Problem: Difficulty drying heat-sensitive APIs with consistent particle size.
Solution: Implemented our lab spray dryer with precise temperature and airflow control.
Results: Achieved uniform powder, high yield, and reproducible lab-scale results.
Problem: Inconsistent flavor powder during pilot production.
Solution: Used the laboratory spray dryer to optimize feed rate and atomization.
Results: Improved powder quality, minimized material loss, and reduced R&D time.
Liquids, suspensions, emulsions, heat-sensitive powders, pharmaceuticals, food extracts, enzymes, and chemical reagents.
The liquid feed is atomized into fine droplets, rapidly dried by hot air, and collected as powder.
Consider feed volume, particle size requirements, heat sensitivity, and lab space. Our experts can guide selection.
Professional lab spray dryer manufacturer
Reliable laboratory spray drying equipment with long service life
High reproducibility and precision for R&D applications
Custom solutions available for specialized research needs
For inquiries about our lab spray dryer, pricing, or custom configurations, contact with me
Lydia Shen
Email:lydia@jinlingdry.com
Whatsapp:+8613776858224
