Falling Film Evaporator: Efficiently evaporates liquids in food, pharmaceutical, chemical industries. Utilizes thin film, vacuum, gravity for rapid, controlled evaporation. Preserves heat-sensitive materials, enhances energy efficiency via heat recovery.
Jiangsu Jinling Drying
841939990
Availability: | |
---|---|
Quantity: | |
Product Description
A Falling Film Evaporator is an advanced industrial device designed to efficiently evaporate and concentrate liquid materials. Its unique design allows liquids to form a thin film as they flow downward along the walls of heat exchanger tubes. This thin film is rapidly heated, causing evaporation to occur under controlled conditions. Falling film evaporators are widely utilized in industries such as food processing, pharmaceuticals, chemicals, and environmental applications due to their energy efficiency, versatility, and ability to handle heat-sensitive materials.
This technology is particularly beneficial for applications where the evaporation process must be rapid and precise. By leveraging a vacuum environment and a gravity-driven design, falling film evaporators ensure uniform heat transfer, quick evaporation, and minimal thermal degradation of the processed material. Their modular design also allows them to be used in combination with other evaporators, such as multi-effect, forced circulation, or Mechanical Vapor Recompression (MVR) systems, to further enhance efficiency and capacity.
The falling film evaporator operates through a streamlined process that ensures efficient evaporation and separation of the vapor and liquid phases. Below is a detailed breakdown of its working principle:
Material Feeding and Distribution: The liquid material to be processed is introduced into the system through a feeding pump. The pump delivers the liquid to the upper part of the heater, where it is evenly distributed by a film distribution device. This device ensures that the liquid forms a uniform thin film as it begins to flow downward along the inner walls of the heat exchanger tubes.
Formation of a Thin Liquid Film: As the liquid flows downward due to gravity, it spreads evenly along the tube walls in the form of a thin film. This design ensures maximum surface area exposure for heat transfer, which improves the efficiency of the evaporation process.
Rapid Evaporation Under Controlled Conditions: The thin liquid film is quickly heated as it moves along the heat exchanger tubes. The falling film evaporator operates in a vacuum environment, which lowers the boiling point of the liquid. This allows evaporation to occur rapidly and at a lower temperature, preserving the quality of heat-sensitive materials and reducing energy consumption.
Vapor-Liquid Separation: As the liquid evaporates, a mixture of vapor and residual liquid is formed. This mixture enters a separation device where the vapor and liquid phases are fully separated. The vaporized component (secondary steam) moves on to be condensed, while the remaining liquid is collected and discharged from the separation chamber.
Condensation and Heat Recovery: The secondary steam generated during evaporation is condensed using a designated condenser. The residual heat from the condensation process is not wasted. Instead, it can be recycled and utilized to heat either the previous stage of the process or the next stage. This feature significantly enhances the energy efficiency of the system.
Discharge of Liquid Phase: The remaining liquid phase, which is now concentrated, is discharged from the separation chamber. This concentrated product can then be further processed or packaged according to the specific needs of the application.
The Falling Film Evaporator is widely used in the food industry for its ability to efficiently concentrate liquids while preserving their nutritional and sensory properties. Common applications include:
Concentration of Dairy Products: Falling film evaporators are extensively used for concentrating milk, whey, and other dairy products. The low-temperature operation ensures that the nutritional value and flavor of the dairy products are retained.
Juice and Beverage Concentration: In the production of fruit juices and beverages, falling film evaporators are used to remove excess water without compromising the taste, aroma, or color of the final product.
Sugar and Syrups: The evaporator is also used to concentrate sugar solutions or syrups, ensuring consistency and quality in the final product.
In the pharmaceutical industry, falling film evaporators play a critical role in the production of active pharmaceutical ingredients (APIs) and other medicinal products. Key applications include:
Concentration of Active Ingredients: The evaporator is used to concentrate solutions containing active pharmaceutical compounds, ensuring high-purity final products.
Alcohol Recovery: Many pharmaceutical processes involve the use of alcohol as a solvent. Falling film evaporators are highly efficient in recovering and recycling alcohol, reducing waste and production costs.
Processing of Heat-Sensitive Materials: The low-temperature operation of the falling film evaporator makes it ideal for processing heat-sensitive pharmaceutical compounds, ensuring their stability and effectiveness.
Efficient Heat Transfer: The thin liquid film ensures maximum surface area exposure, resulting in rapid and efficient heat transfer.
Energy Efficiency: Operating under vacuum conditions reduces the boiling point of liquids, minimizing energy consumption. Additionally, the system’s ability to recycle residual heat further enhances efficiency.
Preservation of Quality: The low-temperature operation prevents thermal degradation, making the evaporator ideal for heat-sensitive materials such as pharmaceuticals, dairy products, and fruit juices.
Versatility: Falling film evaporators can handle a wide range of applications and can be easily integrated with other systems, such as multi-effect evaporators, forced circulation evaporators, and MVR systems.
Scalability: The modular design of falling film evaporators allows them to be scaled up or down to meet the specific needs of different industries and production capacities.
The Falling Film Evaporator is a highly efficient and versatile solution for industrial evaporation and concentration processes. Its ability to handle heat-sensitive materials, combined with its energy efficiency and scalability, makes it an invaluable tool in industries ranging from food and pharmaceuticals to chemicals and environmental management.
Model | SJM500 | SJM1000 | SJM1500 | SJM2000 | SJM3000 | SJM5000 | SJM6000 | SJM8000 | |
Evaporation Capacity (kg/h) | 500 | 1000 | 1500 | 2000 | 3000 | 5000 | 6000 | 8000 | |
Pressure(MPa) | 0.1-0.25 | ||||||||
Steam Consumption (kg/h) | 185 | 370 | 555 | 740 | 1110 | 1850 | 2220 | 2960 | |
Circulation Water Consumption (T/h) | S | 10 | 13 | 15 | 18 | 25 | 30 | 40 | |
Weight | 2060 | 2480 | 3280 | 4200 | 4860 | 5770 | 6430 | 7600 | |
Overall Size (Reference) (mm) | 7080×900×3500 | 7680×1000×4000 | 8380×1100×4600 | 8890×1200×4600 | 9500×1300×4900 | 10200×1400×5300 | 10800×1500×5800 | 11500×1600×5800 | |
Vacuum Level (Absolute Pressure) (MPa) | Evaporation Temperature (℃) | ||||||||
Single Effect | -0.048~-0.057 | Evaporation Temperature (℃) | |||||||
Double Effect | -0.031~-0.038 | 70-75 | |||||||
Triple Effect | -0.019~-0.025 | 60-65 |
Pictures of the Falling Film Evaporator
Pre-service
Act as a good adviser and assistant of clients to enable them get rich and generous returns on their investments.
1. Introduce the product to the customer in detail, answer the question raised by customer carefully;
2.Make plans for choice according to the needs and special requirements of users in different sectors;
Sale service
1. Ensure product with high quality and pre-commissioning before delivery;
2. Delivery on time;
3.Provide full set of documents meet customer’s requirements.
After-sale service
Provide considerate services to minimize clients’ worries.
1.Assist clients to prepare for the first construction scheme;
2.Install and debug the equipment;
3.Train the first-line operators;
4. Examine the equipment;
5.Take initiative to eliminate the troubles rapidly;
6.Provide technical support;
7.Establish long-term and friendly relationship.
Service commitment
1. Provide clients one-year warranty to make sure the machine work well;
2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you
Jiangsu Jinling Drying Technology Co., Ltd. was founded in 2000, as an innovation-oriented enterprise specialized in advanced technology.We have over 30 years of experience in machine manufacturing. We have achieved more than fifty national level patents and ten provincial level certificates for new high-tech products. There are more than 120 employees in our factory, Jinling is professionally engaged in designing, manufacturing over 30 series of drying equipment, environmental protection equipment, evaporation & concentration equipment and dry granulation equipment which are widely used for environmental protection field, chemical field, food field, national defense field etc.
Jinling is the qualified manufacturer of special pressure vessel, established the biggest drying & granulating testcenter in China, and passed the examination of ISO 9001, ISO 14001, OHSAS18001 and CE certification.Jinling's equipment has been spread all over China and has been exported to over 40 countries.
1. Q: Jiangsu Jinling Drying Technology Co., Ltd is a manufacturer, trading company or a third party?
A: We are a manufacturer, Our company established in 2000.
2. Q: Where is your factory located?
A: Jinling is located in Changzhou city, Jiansu province, China. it is In the middle of Shanghai and Nanjing.
3. Q: How can I go to your factory?
A: You can fly to shanghai Pudong or Hongqiao international airport directly, then take the high speed train to Changzhou station (just 1 hour from Shanghai to Changzhou by train) and we arrange to pick you up at Changzhou station to go to our company. Yutong company is around 30km away from Changzhou station.
If you are in China now, you can fly to Changzhou Benniu airport, or take train or bus to Changzhou city directly .
We sincerely welcome to visit our company at any time.